Position Summary:
The Machining Operations Manager is responsible for the complete oversight of all metal machining operations for the plant, with primary duties focused on driving optimal on-time product output, while also still ensuring strict quality standards are always met. This role reports directly to the Plant Manager and is a key member of the Greer Stop Nut Leadership Group.
Daily responsibilities include careful job planning that aligns with plant productivity targets/metrics, product quality management, directing/leading the work of a team of Screw Machine and Swiss-Style CNC Machinists, and partnering with leaders of other plant departments.
Essential Functions:
- Provide direct management, guidance, and leadership to the Machining team members on all shifts, working with each person to ensure they excel at their assigned tasks and meet all operational productivity targets.
- Inspect work being performed throughout the day, verifying that all productions standards are enforced, and quality expectations are met.
- Optimize the capabilities of all Screw Machine (Acme & Davenport) and CNC (Tsugami multi-axis Swiss-style / Doosan & Haas) manufacturing equipment, schedule and oversee preventative maintenance tasks occur as expected so that unplanned equipment failures do not occur, and identify new equipment and tooling that will improve productivity with reduced down time.
- Consistently ensure that the manufacturing area is always free from Safety hazards and Environmental risks, and that all employees adhere to the Safety, Environmental, and Health standards outlined by the Company.
- Regularly seek out new methods or opportunities to increase productivity and improve equipment effectiveness.
- Responsible for ensuring on-time production of parts so that all customer delivery commitments are met.
- Regularly focus on the elimination of all unplanned scrap, and ensure that no non-conforming parts are passed onward in the manufacturing process.
- Provide input on the design and installation of equipment for new manufacturing processes.
- Ensure adherence to process control procedures, operating instructions, and all quality control instructions
- Formulates long and short-range strategies for continuous improvements for all plant manufacturing functions
- Control quality, delivery, cost of production, work in process levels, and monitors production through planning
- Recommends and purchases new equipment for expansion, efficiency, cost reductions, quality or improvement
- Maintains and enhances a team environment and motivates the production workforce.
- Controls cost to manufacture, work-in-process inventory, and thru-put.
- Other duties as assigned
Required Skills:
- Successful prior metal machining manufacturing experience in supervision and management.
- Prior experience with Screw Machines (Davenport & Acme) and CNC (Tsugami multi-axis Swiss-style) equipment.
- Demonstrated ability to develop, relentlessly execute, and deliver results in conformance with action plans.
- Demonstrated ability to manage multiple tasks and priorities and easily adapt to changing situations and priorities.
- Willing to work flexible hours including off-shifts, weekends, etc. as needed to meet production demands.
- Strong oral and written communication skills.
- Strong interpersonal and leadership skills.
Desired Skills:
- Highly organized, self-motivated individual who can work effectively in a collaborative team environment.
- Strategic vision for new and future technology to support manufacturing and operational excellence.
- Prefer background and experience with 6S implementation and management.
- Proven ability to work hands-on with the team to achieve objectives.
Experience & Education
- Bachelor’s degree in Industrial, Mechanical, or related Engineering field. MS or MBA degree is desirable.
- Prefer 5+ years of experience in operations in a manufacturing environment.
- Training/experience in manufacturing processes, supervision, and operations management.
- Continuous Improvement, Lean Manufacturing, and Six Sigma Certification
For more than 50 years, Greer Stop Nut has established itself as a leading provider of high quality locking fasteners for the commercial and military aerospace industry, as well as for other naval and heavy industrial applications. At Greer Stop Nut, ensuring the highest standards of product quality is always a key focus, and we take pride knowing that our parts support all branches of the US Military, as well as all major aircraft manufacturers worldwide.
Located in Nashville, TN Greer Stop Nut operates a 90,000 square foot manufacturing facility on two shifts, dedicated to the production of specialty locking fasteners. Our facility is proud to be part of the Precision Castparts Corp. (PCC) family of plants in the USA.
With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.
PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.
In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.